Welding Solutions

Mountain Welding provides complete sets of custom-made welding equipment to meet an extensive array of client needs.

We are an expert welding equipment manufacturer, dedicated to the innovation and application of welding technology, serving our customers since 1992. We have the know how to finish production technique designs for a variety of welding equipment, so long as customers share their requirements or provide a product sample. We will then design and manufacture a complete set of custom-made welding equipment to meet customer needs. Our solutions include:

• Custom-made resistance welding machines, including spot welders, seam welders and butt welders.
• Custom-made cycle welder and longitude welder machines, including MAG welding machines and MIG welding machines.
• Complete sets of welding equipment for automated manufacturing of different products, including car parts (wheels, ring gears, rear axles, transmission shafts, tanks), household appliances (air-conditioning compressors, washing machines, heat sinks), construction machinery products and more.

We are backed by decades of experience in the welding industry, allowing us to not only specialize in the manufacturing of resistance welding machines, but also build cooperative relationships with industry partners. This enables us to offer customers a comprehensive welding solution that not only includes resistance welding machines, but also includes a series of processes that include assembly, forming, cleaning, and testing. That means our customers do not need to go to a third-party vendor for this work, and choosing Mountain Welding ensures customers truly receive a one-stop solution. Our technology module includes:

• Material handling system and automatic feeding system
• Customized resistance welding system
• Automatic assembly system
• Integrated robotic system
• Metal forming equipment (including roll forming, flare, expander, flow forming, shrink, punching, shaping, coiling, flattening, spin closer, hydraulic press, mechanical press)
• Automatic cleaning system
• Automatic detection system (leak testing, power testing, weld position photographing and testing, steel plate marking test for front and back surface, marking position testing, dynamic balance testing)
• Customized arc welding system

Customized solutions are finalized by our expert teams, and through 3 decades of continuous effort, Mountain Welding has assembled a professional design and development team with expertise in mechanical design, electrical design, welding technique design, hydraulic and pneumatic system design. All system simulations are carried out with SolidWorks Design Software and Finite Element Analysis.

Our systems are normally designed by experts in our California branch, with the team including specialists in mechanics, electrical, welding, hydraulic and pneumatic integrating design. The full system is designed according to American standards, and utilizes the most advanced global techniques, with all main parts supplied by top, internationally known suppliers to ensure long-term, reliable operation.

The complete procedure includes solution design, client communication, manufacturing, assembly, improvement, installation and commissioning. Each step is also continuously adjusted according to specific requirements for an optimum efficiency and performance.

Our factory has more than 80 skilled employees and dozens of advanced processing equipment pieces, including CNC lathes, CNC boring milling machines, CNC cutting machines, electric spark machines, and paint spray booths, allowing us to independently produce resistance welding equipment and hydraulic equipment. We specialize in the design and manufacturing of a variety of fixtures for welding and assembly of different products, aided by our strict adherence to ISO 9001 quality management system standards. Due to our ability to independently complete most production processes, we offer flexible customization and strictly control both product quality and the delivery date.

After the welding machine’s production is complete, we carry out strict testing procedures. Our factory is equipped with a 1500kVA power source for testing complete welding equipment sets, ensuring only qualified products will be sent out for delivery.

The key components of our automatic welding production line are purchased from internationally known brands to ensure the exceptional performance and stability of our full production line. These components feature an excellent versatility, allowing users to purchase off-brand accessories to reduce machine downtime and maintenance costs without sacrificing compatibility and performance.

• CNC welding control system: MIYACHI and BOSCH control systems.
• Hydraulic servo control system: BOSCH proportional servo valve and servo controller, cooperating with a German BALLUFF linear position sensor, PARKER servo hydraulic cylinder and YUKEN hydraulic valve and pump from Japan.
• Servo-pneumatic control system: German FESTO and SMC products and techniques from Japan. Both FESTO and SMC are long-term suppliers for Mountain Welding.
• Robotic system: Mountain Welding has established long-term partnerships with ABB Robotics and Panasonic Robotics.
• Servo motor drive system: we utilize products and techniques from Siemens, Yaskawa, Mitsubishi, ABB and other international names as our long-term suppliers.
• PLC programmable control system: uses a PLC programmable control system from Allen-Bradley from USA, Siemens, Mitsubishi and others, working con conjunction with the man to machine interface from Japan’s DIGITAL.

We provide a full range of service for each client, ensuring our equipment performs for an exceptionally long time to come. Our service includes:

• Technical consulting
• On-site equipment installation and commissioning
• On-site training
• Fault diagnosis and troubleshooting
• Parts supplying, OEM parts replacement
• Complete equipment improvement solutions